Optical Sorter SMART
The SMART series are compact laboratory sorters with AI, designed for working with fine fractions and a small volume of material, ideal for tests and analysis.
SMART Series – small laboratory sorters equipped with AI
SMART are low-capacity mobile sorters that enable accurate testing and analysis of granulates, grains, and valuable raw materials.
For small fractions 1–10 mm
Created for sorting fine granulates, grains, and seeds.
Low laboratory-oriented throughput
Ideal for tests and small productions up to several hundred kg/h.
Sorting precision
Accurately separates valuable materials, e.g., copper.
Compact design
Mobile, easy to move, and takes up little space.
Versatility
It can be programmed for different types of materials.
Versatility of applications
Thanks to AI programming it supports various types of materials.
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Detailed model description
Based on a machine-learned AI model, the SMART system was designed to meet the needs of sorting small fraction materials (1 – 10 mm) at relatively low capacity. Materials for sorting include plastic flakes, granulate, cereals, or seeds tested statistically. It is an ideal system for laboratories and clients that require lower sorting capacity i.e. only up to several hundred kilograms of material per hour.
It accurately identifies and rejects defects from valuable materials such as copper with very high sorting accuracy, bringing customers greater profit. It is an ideal system for testing valuable material and sorting small amounts of it.
Thanks to its compact design, the system is mobile and can be moved very easily. Its minimal footprint also guarantees that only little amount of space is occupied.
SMART System
The SMART system is a universal sorter allowing programming for various types of materials. Its high-resolution cameras and large number of pneumatic nozzles allow sorting small fraction materials such as clover seeds, fine copper fragments or marjoram and chamomile.
Recognition technology supported by artificial intelligence based on a large neural network model accurately identifies subtle differences in color, shape, size, and structure, comprehensively improving material sorting and contaminant removal capabilities.
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Training by Smartsort Company
Optimization of a sorting proces is never a one-time operation, concluded with purchase installation and commissioning of devices, but rather it is a continuous process requiring proper handling of equipment, responding to periodic changes in production conditions and market conditions, and ultimately it is also dependent on the appropriate level of personnel training.
Furthermore, modernization of an existing part of the production line or installation of a new one, with parameters closer to the optimum brings with it the possibility of change to some parameters in another section of production.
Good to know – important information
Bulk materials for which we implement our sorting systems are subject to change across individual batches delivered to the plant, either year by year, or due to sourcing from different suppliers. Assumed sorting goals may also change when there is a demand, for example, for a higher- or lower-class product. In each of these cases, a single optimization criterion remains constant: as much material as possible is to be recovered and brought to a saleable condition. Therefore, we offer audit or training services tailored to the needs of each client.
Currently available packages
Audit plan
A service engineer optimizes sorting programs for current conditions and those predicted in the production plan for the near future. This is an alternative to training plant employees to higher levels of advancement in equipment operation, limiting their duties to selecting appropriate sorting programs.
This is an excellent solution for industries where it is difficult to find suitable operators, or production employees often change positions.
Training plan
Having qualified staff to operate specialized equipment is an invaluable asset for any production plant where many different types of bulk products are sorted, they come from various sources, or production goals are subject to change.
In such cases, an employee or employees with a permanent position are usually delegated to operate the devices, for whom we can conduct training both at the employee’s plant and at our facility.
Mixed plan
Depending on individual abilities and available time, full training of independent operators handling an optical sorter can take a significant amount of time. During this period, the line’s output parameters cannot be lowered. In such situations, we suggest combining training with conducting audits at the plant.
Moreover, even proficient operators will perform better at optimizing the line’s operation during an audit, under the supervision of an experienced SmartSort engineer, even if those were to take place at a greater time interval.
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Smartsort Company
28 Czerwca 1956r. St. 406/224
61-441 Poznań
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